Sound familiar?
Fragmented tools, manual errors, and lost time.
Subject: RE: Pallet config?
"Hey, can you double check the BCT on that 24-pack? The spreadsheet says 32 ECT but vendor says..."
NOTE:
McKee formula needs updating for humidity. Check TAPPI spec??
Audit Failed
No historical record
"Does anyone have the latest shipper dims? I have 3 different versions 😅"
Finalize pallet config
Due: 3 days ago
Pallet efficiency was 78% last time - where's that file?
From: Vendor
"The specs you sent don't match the PO from March..."
There's a better way. One where every packaging decision connects to the next.
01 · What You Gain
Quantified Value
2-4 hours saved
per project
Stop rebuilding the same calculations. Pick up work from 10 months ago and modify for new requirements.
Instant cascade
updates
Change your carton dimensions, and the case config, shipper strength, and pallet efficiency update with it.
Audit-ready
exports
PDF reports with cited methods. Every assumption inline, every output traceable to a standard.
Institutional
memory
Projects stay organized. Revisit designs, see what changed, and understand why decisions were made.
02 · The Workflow
One continuous flow
Every decision carries forward. Change your carton dimensions, and the case config, shipper strength, and pallet efficiency update with it.
Carton Builder
Carton Builder starts with your product
Define your primary packaging with research-based FEFCO style recommendations. Your carton choice flows directly into case configurations downstream.
Case Builder
Case Builder turns cartons into optimized shippers
Pack cartons into cases with optimal orientations and DIM weight calculations. Case dimensions carry forward to shipper specs and pallet patterns.
Shipper/Box Builder
Define the perfect shipper
Lock in FEFCO styles, board grades, and dimensions. Specs connect directly to strength validation and pallet planning.
Box Strength
Box Strength tests stack height before the chamber does
McKee/ECT calculations with humidity and time derating. Validate your shipper survives the supply chain before committing.
Pallet Builder
Pallet Builder plans the load and its 3D proof
Generate and compare pallet patterns with 3D visualization. See how your upstream carton and case choices affect pallet efficiency.
Load Stability
Test planning ties it all together
Check tilt stability using center-of-gravity geometry. Validate EUMOS 40509 compliance with g-force equivalence before the load ships.
03 · Proof in Practice
Solved in the lab
"Will it pass static tilt?"
Width-wise weak direction flagged at 0.78 g; one wrap tweak; retested and passed at 0.84 g.
Open Load Stability"Do we need higher ECT?"
Humidity/time derating avoided unnecessary upsizing while meeting stacked-storage targets.
Calculate McKee"How long to age this lot?"
Q10 planner set a 33-day run with a documented acceleration factor and audit trail.
Plan Accelerated AgingTry the connected workflow
See how one change cascades through your entire packaging design.